空间轴承润滑状态电涡流检测方法研究

Eddy Current Detection Method for Lubrication State of Space Bearings

  • 摘要: 润滑油膜厚度是表征润滑状态的基础参数,实现其精确测量具有重要意义. 面向空间轴承润滑状态在线检测技术难点,本文针对润滑油膜厚度测量问题,开展了电涡流检测方法研究. 通过建立电磁耦合作用下的油膜厚度电涡流检测法有限元仿真模型,揭示了激励频率、匝数和径高比等线圈基础参数对灵敏度等检测性能的作用规律;基于所建曲面检测模型和相关条件约束,提出了曲面检测下检测线圈参数设计优值,并完成了自研电涡流传感器检测性能的测试检验;定量分析了被测面曲率半径对检测性能的影响规律,并完成了曲率半径为3~15 mm下的曲面检测性能试验,同时进一步揭示了被测面曲率半径对测量偏差的影响规律. 本研究工作为发展电涡流检测技术在空间轴承润滑油膜厚度高精度检测领域的应用提供了必要的理论支撑.

     

    Abstract: Lubricating oil film thickness is the key parameter for characterizing the lubrication state, which is essential for its accurate measurement. Facing the technical difficulties in the in-situ detection of the lubrication state of space bearings, a study on the eddy current detection method has been carried out, which aims to address the issue of lubrication oil film thickness measurement. In this paper, a finite element simulation model of the eddy current method for oil film thickness detection is established first based on the electromagnetic field, and the effects of basic coil parameters such as excitation frequency, number of turns, and diameter-to-height ratio on the detection performance, including sensitivity, are revealed. Then, the optimal values of coil parameters are proposed, according to the simulation results of the optimized detection model under the curved surface and relevant constraints, and the detection performance of the self-developed eddy current sensor is verified by a series of experimental tests Finally, a quantitative analysis is conducted to explore the influence of the curvature radius of the measured surface on the detection performance of the eddy current method, and the detection performance verification under the curved surface with a curvature radius ranging from 3 mm to 15 mm is completed. Meanwhile, the influence of the curvature radius of the measured surface on measurement deviation is revealed. The research work provides a necessary theoretical support for the development of eddy current detection technology in the field of high-precision detection of lubricating oil film thickness of space bearings.

     

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