粗糙表面铺展输油弹流润滑建模与数值分析

Modeling and Numerical Analysis of Oil Spreading Elastohydrodynamic Lubrication on Rough Surface

  • 摘要: 微量供油润滑条件下,表面铺展输油成为影响轴承滚动体流体润滑状态的关键因素. 本文基于粗糙表面接触和油液浸润铺展,提出流量平衡条件,建立了界面铺展弹流润滑数学计算模型. 针对轴承点接触弹流润滑,重点数值计算表面粗糙度、载荷和速度对润滑区接触载荷和膜厚的演化特征和变化规律. 结果表明,乏油润滑现象容易发生在润滑的高速阶段. 低速重载条件下,点接触弹流润滑区以粗糙接触承载为主,流体动压承载和成膜能力较弱;界面铺展输油润滑条件下,高速阶段容易发生乏油润滑现象,导致油膜厚度下降和接触载荷增加. 工程表面粗糙度输油能够形成全膜润滑状态,可作为微量供油等特殊条件下的一种润滑设计方式. 表面粗糙度显著影响油液的铺展输油能力,通过合理的表面粗糙度取值和与载荷和速度工况的匹配设计,在较高工程载荷工况下,界面铺展输油可以实现点接触区的全膜流体动压润滑.

     

    Abstract: Under the condition of minimal oil supply lubrication, the surface spreading oil transport becomes the key factor affecting the fluid lubrication state of bearing rolling element. In this paper, based on surface rough contact and oil wetting spreading, a flow equilibrium condition is developed, and a mathematical model is discussed for oil spreading elastohydrodynamic lubrication in point contact. Then, a numerical analysis is carried out to discuss the influence of surface roughness and load on the contact pressure and film thickness. The results show that, the phenomenon of starvation lubrication often occurs during the high-speed stage of lubrication. The rough contact bears the main load in cases of low speed and heavy load, while the hydrodynamic effect and film forming capacity are weak. Under the condition of oil spreading lubrication, the starvation lubrication often occurs at high speed, which leads to the decrease of film thickness and the increase of contact pressure. The engineering surface roughness oil transportation may form a full-film lubrication state, which can be used as a lubrication design method under special conditions such as micro-oil supply. Surface roughness significantly affects the oil spreading transport capacity. Through reasonable matching design of surface roughness, load and velocity, the full film lubrication may be obtained under high load conditions.

     

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